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Table of Contents
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titleIN REVIEW
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This page outlines the process for installing various types of accessories requiring power. Prior to completing any of these processes, ensure you have completed installing the system skeleton and any other parts involving the accessory.

Page Contents

Skill Requirements
Tools & Hardware
Installation Steps
Round In-Surface
Rectangular In-Surface
Surface Mount
Clamp
Powered Drawer
Run Your Cord
Related Training Materials
Final Steps & Delivery
Certification
Tips from the Field
Terms & Definitions
BOM Codes

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Skill-Requirements
Skill-Requirements
Types of Installation: Off-the-Floor, Floor-Based, Virtuoso, Wall Bed

Installer Level Required: Apprentice Installer

Products Required: TFL Material, Accessories, Special Order

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Tools-&-Hardware
Tools-&-Hardware
Tools Required

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Drill Driver/Impact Drill

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Tape Measure

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Pencil

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Vacuum

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1.75” Hole Saw
Salt, Pepper

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2 5/16” Hole Saw
Burele

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3” Hole Saw
Pop-Up Power Station,
Docking Power Station

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Jigsaw

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Down-Cut Blade


Hardware Required

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Burele (Surface Mount)
Byrne: BE09314-TT

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Burele (In-Surface)
Byrne: BE03373-GN

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Burele (Clamp)
Byrne: BE09314-SM

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Dean
Byrne: BE04315

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Deluxe Power Bar
Byrne: BE01181

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Docking Power Station
Hafele. 822.99

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Dubbel
Byrne: BE07159

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Monument
Byrne: MONUMENT

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Pepper
Byrne: BE03825SQ

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Pop-Up Power Station
Hafele: 822.99

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Powered Drawer
Hafele: 622.00046

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Salt
Byrne: BE06900SQR

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Standard Power Bar
Richelieu: 10046905

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Willow
Byrne: BE06196TR

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3/4” Screws

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Installation-Steps
Installation-Steps
Installation Steps

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Personal Protective Equipment (PPE) must beworn at all times when handling material and operating the power tools mentioned throughout this process. Review the PPE Matrix for further guidance.

Round In-Surface Power Accessories

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Salt, Pepper, Pop-Up Power Station, Docking Power Station, Burele In-Surface

  1. Ensure the power accessory is working by plugging it into an outlet and, if possible, plug the appropriate cable into the accessory.

  2. Determine the location of the accessory as indicated by the elevation.

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titleClick for more information

  • This will be indicated by a text note.

  • The default location unless otherwise noted: Maintain a minimum 1” distance from the edge of the hole to the back/side of the material.

    • This will allow for strength in the countertop; the closer you get to the edge, the weaker the edge becomes.

  • If the location is unclear, reach out to the design consultant for clarity.

  1. Determine the path for the cord. Refer to Run Your Cord for direction

  2. Confirm measurement of the accessory.

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  • Use the table below to determine the measurements for the accessory you are installing.

Salt | Pepper

Pop-Up | Docking Power Stations

Burele In-Surface

Diameter

1.75”

3”

2 5/16”

Center Point

7/8”

1.5”

1 3/16”

Hole Saw Size

1.75”

3”

2 5/16”

  1. Measure the location of the accessory.

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titleClick for more information

  • The default location unless otherwise noted: Maintain a minimum 1” distance from the edge of the hole to the back/side of the material.

  • Measure 1” (unless otherwise indicated from DC) + accessory center point from the back of the material. Make a mark.

    • For example, if installing a salt, measure 1” + 7/8” from the back.

  • Measure 1” (unless otherwise indicated from DC) + accessory center point from the side of the material Make a mark.

    • For example, if installing a salt, measure 1” + 7/8” from the side.

  • Extend markings to intersect

  • Double check measurements (measure twice, drill once) and confirm there are no obstructions (modesty panels, hardware, wrap panels, etc.) below the cut.

    • Pop-Up Power Station: Confirm there is enough clearance underneath the accessory; 12” is required.

Pop Up Clearance.gifImage Added

For situations with a shelf immediately below the countertop: Cut back the shelf below by 4” if not already done so. Re-cam the shelf if applicable.

  1. Cut the hole for the accessory.

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titleClick for more information

  • Place the center of the hole saw against the intersection of marks.

  • Complete the cut.

    • Use both hands to stead the tool.

    • Do not apply too much pressure as the tool builds speed; allow the saw to cut through the material naturally.

    • If both sides of the material will be visible, begin the cut from one side, and complete the cut from the other side using the drilled hole as a position guide. This will ensure a cleaner cut on both sides.

    • If only one side of the cut is visible, cut from one side.

  1. Dry fit the accessory.

  2. Vacuum all shavings on the material, under the material, and around the system.

  3. Install the accessory.

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  • Put the cord through the hole first and set the grommet in the hole.

  • If Applicable: Pull the cord through the included locking nut and twist it on the bottom half of the grommet.

  • Run the cord along its path and plug the grommet into the wall outlet.

  1. Remove cut material from the hole saw.

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  • Use a flat screwdriver and place it through various holes in the hole saw to pry the material off of the center drillbit.

  1. Pop-Up & Docking Power Stations: Demonstrate to the customer how to access the outlets.

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Salt Demonstration.gif

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Rectangular In-Surface Power Accessories

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Dean

  1. Ensure the power accessory is working by plugging it into an outlet and, if possible, plug the appropriate cable into the accessory.

  2. Determine the location of the accessory based as indicated by the elevation.

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titleClick for more information

  • This will be indicated by a text note.

  • The default location unless otherwise noted: Maintain a minimum 1” distance from the edge of the hole to the back/side of the material.

    • This will allow for strength in the countertop; the closer you get to the edge, the weaker the edge becomes.

  • If the location is unclear, reach out to the design consultant for clarity.

  1. Determine the path for the cord. Refer to Run Your Cord for direction

  2. Draw a rectangle 1” (unless otherwise noted) from the back/side of the material.

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  • The rectangle size for the standard 3-window dean is 1 15/16” wide and 6 5/16” long. Refer to the table below for additional sizes.

  • Re-measure to double check (measure twice, cut once)

2 Window

4 Window

5 Window

Length

4 13/16”

7 13/16”

9 5/16”

Width

1 15/16”

1 15/16”

1 15/16”

  1. Cut the hole for the accessory.

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  • Drill a hole inside each corner of the marked rectangle using a ¼” bit

  • With a jigsaw, cut along each line to connect each dot using a down cut blade

  • Square out each corner

  • Using rag and water or cleaner, wipe off any remaining pencil marks

  1. Dry fit the accessory.

  2. Install the accessory.

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  • Put the cord through the hole first and set the dean in the hole.

  • Slide metal plates into each side underneath the dean and insert the two provided screws to tighten it to the countertop

  • Run the cord along its path and plug the dean into the wall outlet.

  1. Vacuum all shavings on the material, under the material, and around the system.

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Surface Mount Power Accessories

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Burele, Dubbel, Monument, Deluxe Power Bar, Standard Power Bar

  1. Ensure the power accessory is working by plugging it into an outlet and, if possible, plug the appropriate cable into the accessory.

  2. Determine the location of the accessory as indicated on the elevation.

  3. Determine the path for the cord. Refer to Run Your Cord for direction.

  4. Place the device and, if applicable, secure in place.

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  • Dubbel: Place under the countertop, recess 1” (unless otherwise noted) and secure using the provided screws through the back mounting plate.

  • Deluxe Power Bar: Mount underneath the countertop or to the partition using (4) 3/4” screws.

  • Standard Power Bar: If this is being mounted, place a 3/4” screw into the material and leave slightly proud. Hook the power bar on the screw.

  1. Run the cord along its path and plug into the wall outlet

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Clamp-Based Power Acessories

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Burele

  1. Ensure the power accessory is working by plugging it into an outlet and, if possible, plug the appropriate cable into the accessory.

  2. Determine the location of the device as indicated on the elevation.

  3. Determine the path for the cord. Refer to Run Your Cord for direction.

  4. Place the accessory against material edge.

  5. Hook clamping mechanism to the metal bracket below the countertop, using the hook closest to the countertop.

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  • Orientation is based on thickness of the countertop.

image-20241121-141608.png

  1. Tighten the screw.

  2. Run the cord along its path and plug into the wall outlet.

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Powered Drawer

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Refer to Hafele’s resources for additional information

  1. Ensure the power accessory is working by plugging it into an outlet and, if possible, plug the appropriate cable into the accessory.

  2. Determine the location of the receptacle box as indicated by the elevation.

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  • Default location unless otherwise noted: Centered to the back of the drawer box

  • Minimum of 1” from top or bottom

  • Minimum of 1” from drawer runner groove

  1. Measure the location of the receptacle box.

  2. Place the template at mounting location; secure using blue tape

  3. Place the drawer face down and cut the hole for the receptacle box.

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titleClick for more information

  • Using a ½” bit, drill a hole inside each corner of the template

  • Remove the template

  • Cut along each line to connect each dot using a up cut blade

  • Square out each corner

  • Using rag and water or cleaner, wipe off any remaining pencil marks

  1. Dry fit the receptacle box.

  2. Install the accessory (refer to Hafele)

  3. Plug in the receptacle box behind the drawer box.

  4. Vacuum all shavings on the material, under the material, and around the system.

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Run Your Cord

  1. Ideally the wall outlet will be within the same vicinity as the accessory.

  2. Utilize grommets or notching as indicated by the plans. Plan the smallest path from the accessory to the closest wall outlet.

    1. You will need to notch the back of shelves or partitions to allow for the cord to pass through.

    2. Make any notches using a multi-tool or a hole saw.

    3. Make sure the notches are clean-cut and small enough to be discreet.

    4. Notches can be rectangular or rounded depending on the thickness of the cord.

    5. Notches must be large enough to allow for the cord to pass through unobstructed.

  3. If there is no possible path from the indicated location, contact the design consultant

  4. If Applicable: in concealed area, cut shelf down 2”.

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Related-Training-Materials
Related-Training-Materials
Related Training Materials

Skeleton Fundamentals
Complete the Installation
System Touch Ups
Cleaning the System & Jobsite
Delivery to the Customer
PPE Matrix
Product Feedback Form

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Final-Steps-&-Delivery
Final-Steps-&-Delivery
Final Steps & Delivery

  1. Inspect the installation and complete any touch ups if necessary.

  2. If there are no more components to install, remove all stickers/labels.

  3. If there are no more components to install, complete the clean up process.

  4. If there are no more components to install, complete the Professional Installation Experience by walking through the space with the customer and deliveringthe final product.

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Certification-Steps
Certification-Steps

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Certification Steps:

  1. The correct size hole was cut for the accessory.

  2. The accessory is in the correct location according to the minimum standard and any notes on the elevation.

  3. The accessory fits securely in the hole.

  4. The area has been vacuumed of all shavings and material.

  5. The cord is run according to standard guidelines.

  6. The accessory was demonstrated to the customer.

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Tips
Tips
Tips from the Field
Tips submitted by fellow installers and leaders in the field. These optional tips are intended to make this install process simpler.

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  • Dean: If dean is too close to a partition and you cannot insert the metal plates, lift and tilt to add clearance

Click here to submit your own tip from the field.

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Terms
Terms
Terms & Definitions

BOM

Bill of Materials; parts list

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BOM
BOM
BOM Codes
The purpose of this section is to provide guidance when confirming details on the BOM. This list includes all individual parts typically associated with this process.

Text Note

A text note will be included on the elevation to indicate any grommet’s location

The codes in the table above are directly from the Corporate CAD database and may not reflect all codes included in the Supported Franchise Database or Independent Franchise Databases.

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