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Connecting Shelves

Connecting Shelves

Table of Contents
Jr. Apprentice to Apprentice Installer

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This page explains the steps to take for installing standard TFL connecting shelves that are not cut-to-fit. For cut-to-fit connecting shelves, refer to the fixed shelves process. Prior to beginning the installation, ensure you completed all steps of installing the system skeleton.

 

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Types of Installation: Off-the-Floor, Floor-Based

Installer Level Required: Jr. Apprentice Installer

Products Required: TFL Material


Tools Required

Table Saw

Drill Driver/Impact Drill

Step Ladder

Measuring Tape

Cam Jig (Hafele)

White Rubber Mallet

Adjustable Square

3/16” Bit

Pozi #2 Screwdriver

 

Hardware Required

Rafix Cams

Fixed Shelf Rafix Pins

 


Installation Steps

Personal Protective Equipment (PPE) must be worn at all times when handling material and operating the power tools mentioned throughout this process. Review the PPE Matrix for further guidance.

  1. Ensure the Rafix pins are in the partitions in the correct locations for the connecting shelves. This should be done while prepping the partition.

  1. Locate the shelves in the staging area.

  2. Double check with a tape measure that the shelf is the correct size.

  3. Inspect the shelf for chips, damage, and missing or damaged Cams.

  • Inspect the shelf prior to removing the sticker in case the shelf needs to be replaced due to damage.

  1. Mark the shelf for cutting.

  • Place the shelf in its spot above or below the connecting unit’s shelf.

  • Make a pencil mark on the connecting shelf along the edge of the connecting unit to provide a cut line.

  1. Cut shelf to size.

  • Ensure you have a clean straight cut along the cut line.

  • The cleanest side should face the most visible area.  Understand which way your saw cuts the cleanest and mark the shelf according to that cut.

  1. Dry fit the shelf for accuracy.

  • If it is too small, use any extra material to recut the shelf to the correct size.

  • If you do not have any extra material, call your manager right away to establish a solution.

  1. Cam the shelf.

  1. Mark, drill, and insert Rafix pins on the section you are connecting to.

  1. Check the Cams and ensure they are in the open position.

  1. Set the shelf on the Rafix screws and ensure the Cams are sitting on the each screw.

  2. Tighten each Cam clockwise until they stop turning using a Pozi #2 bit screwdriver.

  1. Check the shelf for tightness. Gently push upwards to make sure it is locked in place.


Related Training Materials

Skeleton Fundamentals
Complete the Installation
System Touch Ups
Cleaning the System & Jobsite
Delivery to the Customer
PPE Matrix
Product Feedback Form


Final Steps & Delivery

  1. Inspect the installation and complete any touch ups if necessary.

  2. If there are no more components to install, remove all stickers/labels.

  3. If there are no more components to install, complete the clean up process.

  4. If there are no more components to install, complete the Professional Installation Experience by walking through the space with the customer and delivering the final product.


Certification Steps:

  1. Shelf has been cut to size with a clean edge.

  2. Shelf has been cammed.

  3. Shelf has been inspected for chips or damage, and repaired if needed (Refer to Touch Up process)

  4. Shelf installs flush with the joining systems, and no gaps visible.


Tips from the Field
Tips submitted by fellow installers and leaders in the field. These optional tips are intended to make this install process simpler.

 

Click here to submit your own tip from the field.


Terms & Definitions

BOM

Bill of Materials; parts list

Dry Fit

Holding material or accessory in its intended location to test size accuracy.


BOM Codes
The purpose of this section is to provide guidance when confirming details on the BOM. This list includes all individual parts typically associated with this process.

CBS

Connecting Shelf

CS

Connecting Shelf

The codes in the table above are directly from the Corporate CAD database and may not reflect all codes included in the Supported Franchise Database or Independent Franchise Databases.

Related content

Questions? Please e-mail Aleeshya Broome (albroome@calclosets.com)