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Floor-Based Systems

Floor-Based Systems

Table of Contents
03. Skeleton Fundamentals

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This page explains the process for installing a floor-based system. The steps below outline the order of preparing and leveling the skeleton, and supporting the system on the floor.

Page Contents


Types of Installation: Floor-Based

Installer Level Required: Journeyman Installer

Products Required: TFL Material, Accessories, Special Order


Tools Required

Drill Driver/Impact Drill

4' Level

Step Ladder

Hammer

Par Feet (Option 1)

Shims (Option 2)

 

Hardware Required

3/4” x #8 Screws

 

 


Installation Steps

Personal Protective Equipment (PPE) must be worn at all times when handling material and operating the power tools mentioned throughout this process. Review the PPE Matrix for further guidance.

  1. Remove baseboards (if applicable) for all areas located behind a system.

  • Do not remove baseboards unless indicated on the elevation or approved by the customer.

  • Prior to removal, cut caulk line.

  • Using a hammer and pry bar, start prying baseboard away from the wall.  Pry at stud locations to minimize drywall damage. Ensure you have a putty knife placed behind the pry bar to support the force between the bar and the wall.

  • Try to start removal in an area that will be concealed if any wall damage is done.

If baseboards are not being removed, notch partitions based on baseboard size and elevation measurements (if applicable).

  1. Ensure you have checked for the high point in the space.

  2. Hang system rail according to floor-based process steps.

  3. Prepare and hang partitions. If using par feet for support, attach par feet during this step.

  4. Install top, middle and bottom fixed shelves.

  5. Level system from the high spot in the room. Slide your level across the top of the system and adjust the partition suspension brackets accordingly.

  • Lower the partition to the ground at the high point and level the remainder of the system.

  1. Plumb the system from left to right using a 2 or 4-foot level to ensure it is square.

  • Place a 2 or 4-foot level on the front of each partition.

  • Use the adjustment screw on the suspension bracket until the horizontal bubble is centered on the level.

  • Place a 2 or 4-foot level on the side of each partition.

  • Move the bottom of the partition left or right until the horizontal bubble is centered on the level.

    • If there is a wall on either side of the system preventing you from placing a level, plumb the system from the inside of the partitions.

    • If there are fixed shelves preventing you from placing a level, remove any applicable shelves.

If partitions are longer than 6 feet, check for levelness in two spots: high and low.

  1. Secure corner brackets to the wall.

  • Use a stud finder and skim across the wall where the corner brackets sit to see if there are studs.

    • If there is a stud: Use a 2.5” screw and secure the bracket to the wall.

    • If there is no stud: Mark the location, pre-drill a hole through the corner bracket using a 3/16” bit, and install a metal EZ anchor through the corner bracket into the hole.

  1. Close the corner bracket caps.

  • When everything is secure, close all caps and press firmly to ensure they are closed.

  • If the corner bracket does not close, create a slight bend in the cap using your finger.

  1. If using shims for support, place them under the front and back of each partition.


Related Training Materials

Skeleton Fundamentals
PPE Matrix


Next Steps:

Complete the Installation
System Touch Ups
Cleaning the System & Jobsite
Delivery to the Customer
PPE Matrix
Product Feedback Form



Tips from the Field
Tips submitted by fellow installers and leaders in the field. These optional tips are intended to make this install process simpler.

Click here to submit your own tip from the field.


Terms & Definitions

Elevation

The CAD Design Plan created by the Design Consultant with the client.

Level

The wall or system is horizontally straight.

Plumb

The wall or system is vertically straight.

Questions? Please e-mail Aleeshya Broome (albroome@calclosets.com)