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Specialty Shelving

Specialty Shelving

Table of Contents
Apprentice to Journeyman Installer

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This page explains the steps to take for installing specialty shelving including box-in-box, concealed pullout shelves, cubbies/wine x, pullout shelves, slanted shoe shelves, and vertical dividers. Prior to beginning the installation, ensure you have completed all steps of installing the system skeleton.

 

Page Contents


Types of Installation: Off-the-Floor, Floor-Based, Wall Bed

Installer Level Required: Apprentice Installer

Products Required: TFL Material, Accessories, Special Order


Tools Required

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Table Saw

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Drill Driver/Impact Driver

18-Gauge Nail Gun

Pozi #2 Screwdriver

Pozi #2 Angle Ratchet

Tape Measure

Wood Glue

Diagonal Cutting Pliers (Dikes)

Multi-Tool

 

Hardware Required

10.5mm Euro Screws

1 1/4” 18-gauge nails

Rafix Pins

Rafix Double-Ended Dowel (Optional)

Wooden Dowels
(Hafele 267.83.230)

1 1/4” Screws


Installation Steps

Personal Protective Equipment (PPE) must be worn at all times when handling material and operating the power tools mentioned throughout this process. Review the PPE Matrix for further guidance.

Box-in-Box

  1. Ensure all fixed shelves are installed.

  2. Locate and inspect all pieces.

  • You should have a top piece, bottom piece, and 2 side pieces.

  • Prior to beginning the process, confirm on the elevation if the interior box is to be flush with the exterior pieces or recessed.

  1. Assemble the top, bottom and side pieces by placing the wooden dowels into the pre-drilled holes.

If Applicable: Add Backing to the box-in-box at this time.

  1. Slide the interior box between fixed shelves and ensure it is flush or recessed according to the elevation.

  2. Place 2 nails in the top and bottom pieces to secure the box in place.

  3. Touch up nail holes with crayon.

Concealed Pull-Out Shelves

  1. Secure the drawer runners to the shelf underneath the pull-out shelf using euro screws.

  2. Position the rear hook at the back bottom center of the pull-out shelf. Secure using the provided screws.

  3. Position the stopping magnet at the front of the shelf below, in line with the front of the runners. Secure using the provided screws.

  1. Slide the clips on the shelf onto the runners to lock into place.

  2. Test the functionality of the shelf by sliding it in and out several times.

Cubbies | Wine X

  1. Ensure all fixed shelves surrounding the Wine X shelving are in place.

  2. Locate and inspect pieces.

  • There should be at least 2 pieces; they should both have a 3/4” cutout in the middle that extends just over halfway across the board.

  • At least 1 piece should be edgebanded on the side with the cutout.

  • At least 1 piece should be edgebanded on the side that does not have the cutout.

  • Pieces will vary depending on the design.

  • If either piece was not manufactured accordingly, call the shop/warehouse as soon as possible for a replacement.

  1. Slide both pieces together.

  • Stand up the piece with edgebanding on the cutout side.

  • Slide the piece with edgebanding on the front into the cutout.

  • Together, the pieces should form an X or +

  1. Ensure the banding on both pieces is flush.

  • If the banding is not flush, a deeper cut will need to be made on the cutout using a table saw.

  1. Slide the unit between the two fixed shelves in the component.

Pull-Out Shelves

  1. Separate and dry-fit runners.

  1. Mount the shelf piece to the shelf and the partition piece to the pre-drilled holes on the partition.

If the shelf is being installed behind a door, attach the offset cleats provided.

  1. Slide the runners together to lock them in place.

  2. Test the functionality of the shelf by sliding it in and out several times.

Slanted Shoe Shelves

  1. Locate and inspect all pieces for damage.

  2. Install the shoe fence on the shelf piece.

  1. Ensure partitions are prepped with Rafix shelf pins in the correct locations according to the system elevation.

  1. Check the cams and ensure they are positioned in the shelf correctly and in the open position.

  1. Set the shelf on the Rafix pins and ensure the cams are sitting on each screw.

  2. Tighten each cam clockwise until they stop turning using a Pozi #2 bit screwdriver.

  1. Check the shelf for tightness.

  1. Repeat for all remaining shelves, as indicated by an X on the elevation.

Vertical Dividers

  1. Locate and inspect all parts.

  1. Place and glue dowels in both ends of the vertical upright.

If Applicable: Trim the length of the dowel(s) to ensure a tight fit between the pieces.

Cut using a pair of diagonal cutting pliers, or a multitool if the dowel is already in the divider.

  1. Secure the bottom fixed shelf between the partitions, ensuring the pre-drilled holes are facing upwards.

  2. Place the vertical upright dowels into the pre-drilled holes on the bottom fixed shelf.

  3. Install the top fixed shelf.

 


Related Training Materials

Skeleton Fundamentals
Complete the Installation
System Touch Ups
Cleaning the System & Jobsite
Delivery to the Customer
PPE Matrix
Product Feedback Form


Final Steps & Delivery

  1. Inspect the installation and complete any touch ups if necessary.

  2. If there are no more components to install, remove all stickers/labels.

  3. If there are no more components to install, complete the clean up process.

  4. If there are no more components to install, complete the Professional Installation Experience by walking through the space with the customer and delivering the final product.



Tips from the Field
Tips submitted by fellow installers and leaders in the field. These optional tips are intended to make this install process simpler.

Click here to submit your own tip from the field.


Terms & Definitions

BOM

Bill of Materials; Parts List

Elevation

The CAD Design Plan created by the Design Consultant with the client.


BOM Codes
The purpose of this section is to provide guidance when confirming details on the BOM. This list includes all individual parts typically associated with this process.

AS

Auxiliary Shelf

BIB

Box In Box

BIBH

Box In Box Horizontal

BIBV

Box In Box Vertical

CBB

Acrylic Shoe Cubby

CCH

CC Cubby Shelf

CCU

CC Cubby

CCV

CC Cubby Vertical

CPO

Undermount Pull Out Shelf

CPOF

Pull Out Sliding Shelf Face

CPSS

Undermount Pull Out Sliding Shelf

HC

Heel Catcher

LSS

Ecodomo Leather Shoe Shelf

LTR

Ecodomo Leather

POS

Pull Out Shelf

RL

Regular Lip

SFCP

Shoe Fence Center Post

SFEP

Shoe Fence End Post

SFR

Shelf Rack

SS

Slanted Shelf

SSL

Shelf Slide

Text Note

Acrylic Shelf Dividers

VBD

VB Dowel

WR

Wine X Assembly (2 Piece)

WS

Wine Star Assembly (4 Piece)

WSD

Wine Star Angle

The codes in the table above are directly from the Corporate CAD database and may not reflect all codes included in the Supported Franchise Database or Independent Franchise Databases.

Questions? Please e-mail Aleeshya Broome (albroome@calclosets.com)